Digitizing the Lab: How to Eliminate Manual Logs and Improve Operational Visibility

Apr 10, 2025

Manual logs are slowing you down. Transitioning to digital systems can save time, reduce errors, and improve compliance in compounding pharmacies. Here's why going digital matters:

  • Paper-based issues: Manual logs are prone to errors, hard to retrieve, and increase compliance risks. Between 2014–2016, data integrity violations accounted for 24% of breaches.

  • Digital benefits: Automated workflows, real-time data, and electronic audit trails simplify daily tasks and meet FDA standards.

  • Safety improvements: Tools like barcode verification and volume checks reduce compounding errors, protecting patients and staff.

  • Cost savings: Digital systems cut labor costs, reduce waste, and improve efficiency by up to 50%.

Steps to go digital:

  1. Review current workflows to identify gaps.

  2. Choose tools like cloud-based LIMS or IV preparation systems.

  3. Train staff with role-based modules and hands-on practice.

Switching to digital isn't just about compliance - it's about making your lab faster, safer, and more efficient.

Main Advantages of Digital Lab Systems

Digital systems are reshaping compounding pharmacies by improving efficiency, enhancing safety, and simplifying compliance processes.

Faster Daily Tasks

Digital platforms save time on everyday tasks. Jörg Walter, Senior Manager for Operational Excellence, highlights their impact:

"By digitizing our shop floor communication, we not only streamline our processes. We empower our employees to be architects of progress. Their know-how, coupled with state-of-the-art technology, drives our industry forward."

Here’s how digital systems improve daily operations:

Task Area

Benefits

Impact

Shift Handovers

Centralized Information

Cuts handover times and eliminates searching for documents

Task Management

Digital Assignment System

Clear task tracking and improved accountability

Data Recording

Automated Capture

Less manual entry, more accurate data

Information Access

Mobile Applications

Instant updates and quicker decision-making

These time-saving features also create opportunities to enhance safety protocols.

Better Safety Checks

Safety is a top priority, especially since nearly one-third of facilities have reported patient incidents caused by compounding errors in the past five years. Digital systems offer key safety features:

  • Barcode Verification: Ensures ingredients are selected correctly, reducing the risk of harmful errors.

  • Volume Verification Technology: Uses image capture and gravimetric analysis to ensure accurate medication volumes, minimizing dosing mistakes.

Mark Neuenschwander, Founding Director of THRIV, underscores the value of these technologies:

"THRIV is devoted to helping pharmacists and technicians get IVs right by pressing for the universal adoption and faithful utilization of IVWMS technologies proven to protect patients from being harmed and caregivers from unwittingly doing harm."

These safety enhancements naturally align with improved compliance tracking systems.

Easier Compliance Tracking

Digital systems simplify compliance management by offering:

  • Real-time Quality Analytics: Advanced tools provide instant quality checks, helping teams make faster decisions.

  • Complete Audit Trails: Electronic records ensure transparency and accountability for all activities.

Transitioning to digital compliance tracking involves three key steps:

  1. Unified Data Management

    • Standardizing data formats

    • Centralized access to up-to-date procedures

    • Ensuring secure version control

  2. Security Implementation

    • Strong encryption and access controls

    • Intrusion detection systems

    • Safeguarding sensitive data

  3. Quality Control Integration

    • Embedding compliance into daily workflows

    • Continuous monitoring

    • Raising compliance standards

These advancements make compliance tracking more efficient and reliable than ever before.

How to Switch from Paper to Digital

Switching from paper-based processes to digital systems can greatly improve efficiency and ensure compliance.

Review Current Methods

Start by assessing your current paper-based workflows. Compile a detailed list of:

Process Area

Documents

Focus Areas

Quality Control

Batch Records, Test Results

Data accuracy, retrieval speed

Inventory Management

Stock Logs, Order Forms

Real-time tracking

Equipment Maintenance

Calibration Records, Maintenance Logs

Compliance requirements

Staff Operations

Training Records, SOPs

Accessibility, version control

This step helps you identify the gaps and needs to guide your choice of digital tools.

Select Digital Tools

Marcel Weiler points out that centralized task management can cut handover times and consolidate critical information, making operations smoother.

Here’s what to look for in digital tools:

1. System Integration

Choose a platform that easily connects with existing systems, such as:

  • Manufacturing Execution Systems (MES)

  • Enterprise Resource Planning (ERP)

  • Quality Management Systems (QMS)

2. Customization Options

Opt for tools that allow:

  • Department-specific setups

  • Role-based access controls

  • Dashboards tailored to individual user needs

3. Data Visualization

Ensure the platform offers:

  • Clear, easy-to-read KPI displays

  • Real-time monitoring

  • Reporting tools that are simple enough for non-technical users

Once you’ve selected the tools, focus on preparing your team to use them effectively.

Staff Training Plan

Jörg Walter, Senior Manager for Operational Excellence at AbbVie Germany, highlights the importance of involving employees in the digital shift:

"By digitizing our shop floor communication, we not only streamline our processes. We empower our employees to be architects of progress. Their know-how, coupled with state-of-the-art technology, drives our industry forward."

Here’s how to approach training:

1. Role-Based Training

Develop modules tailored to specific roles, covering:

  • Daily tasks

  • Quality checks

  • Compliance requirements

  • Data integrity

2. Practical Application and Ongoing Support

Ensure continuous learning through:

  • Hands-on training with real-world scenarios and common troubleshooting

  • Regular refresher courses

  • Updated cybersecurity practices

  • Performance tracking and feedback mechanisms

Digital Tools for Daily Use

To enhance your operations, consider using digital tools that improve efficiency and ensure compliance. These tools build on previously discussed strategies and boost daily performance.

Pharmacy Software Systems

Cloud-based LIMS (Laboratory Information Management Systems) simplify pharmacy operations by replacing traditional paper processes. These systems offer features that improve tracking and management.

Feature

Benefits

Impact

Automated Workflows

Reduces errors

Cuts down on data entry mistakes

Real-time Inventory

Avoids stock shortages

Keeps stock levels balanced

Quality Control

Runs automated checks

Helps meet FDA standards

Document Management

Centralizes records

Speeds up audits with quick access

"A LIMS in the cloud is a cost-effective and rapidly deployable solution because you don't have to worry about significant start-up costs and ongoing maintenance to offer industry-leading functionality." - LabWare

IV Preparation Systems

Digital IV preparation systems improve safety and efficiency in sterile compounding. These systems often integrate with LIMS to provide:

  • Real-time monitoring of environmental conditions

  • Automated documentation for compounding steps

  • Digital verification of ingredients and final products

These features ensure compliance by verifying that all components and end products meet FDA standards.

Tracking Technology

Digital tracking tools further enhance operational oversight by offering centralized data access and detailed audit trails. These systems support compliance with FDA CFR 21 and GxP standards.

For best results, tracking systems should integrate with your existing software and IV preparation systems, ensuring all documentation remains consistent and complete.

"The automation features in GoFrugal have saved us considerable time in managing stock levels and processing orders." - G2 Review

With around 7,500 compounding pharmacies in the U.S., adopting robust digital tools is critical for meeting stricter audit demands and maintaining high-quality operations.

Tracking Digital System Results

Tracking results is key to measuring the improvements brought by digital systems. Once these tools are in place, monitoring key metrics helps confirm gains in efficiency and cost reduction.

Daily Work Improvements

Digital systems streamline daily tasks by reducing manual work, minimizing errors, optimizing inventory, and speeding up batch processing. Environmental monitoring tools track factors like temperature, humidity, and particulates, helping spot trends early and avoid quality issues. These metrics provide a solid foundation for assessing compliance and cost advantages.

Meeting Standards

Digital tracking simplifies compliance by automating adherence to SOPs, sending real-time alerts, and maintaining detailed audit trails. With FDA citations for quality issues at 34% between 2014 and 2016, and warning letters increasing from 17 to 304 annually by 2020, having a reliable digital compliance system is critical.

Cost Benefits

  • Direct Savings: Digital systems cut labor and waste, reducing production costs by up to 70%.

  • Efficiency Gains: A 50% efficiency boost can save around $1.25 billion annually for blockbuster drugs. They also help reduce batch failures and make better use of resources.

  • Long-Term Value: Beyond immediate savings, digital tools lower compliance costs, reduce regulatory risks, improve staff productivity, and enhance data accuracy. Poor manufacturing practices cost the pharmaceutical industry about $50 billion annually, and digital systems help avoid these losses.

These metrics highlight how digital systems can transform pharmacy operations by improving efficiency, compliance, and cost management.

Conclusion: Next Steps for Your Pharmacy

Key Takeaways

Digital systems are reshaping pharmacy operations by improving efficiency, meeting regulatory requirements, and cutting costs. These tools play a crucial role in:

  • Quality Control: Automated processes help reduce errors and maintain consistent standards.

  • Regulatory Compliance: Digital records make navigating FDA requirements and audits easier.

  • Cost Savings: Cloud-based solutions lower upfront expenses and reduce maintenance needs.

How to Get Started

To take advantage of these benefits, consider the following steps:

  1. Evaluate Your Current Processes

    Review your existing workflows to pinpoint inefficiencies, areas prone to errors, and compliance gaps. Use this information to determine the right digital tools for your needs.

  2. Choose the Right Tools

    Look for Laboratory Information Management Systems (LIMS) that offer:

    • Automated workflows

    • Monitoring tools for environmental conditions

    • Investigation features

    • Secure cloud-based storage

  3. Plan Your Rollout

    Take a phased approach to implementation:

    • Start with pilot projects to test the system

    • Standardize processes across your operations

    • Focus on improvements that will have the biggest impact

With 60% of biopharma managers focusing on digital strategies, starting with small-scale trials and expanding based on successful outcomes can set your pharmacy up for success.

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Insights to elevate compounding pharmacy practice and business

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© 2025. All rights reserved. 503Pharma

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Insights to elevate compounding pharmacy practice and business

info@503pharma.com

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© 2025. All rights reserved. 503Pharma

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